Overview of the development of overseas mold industry
1) Japanese mold industry
At present, Japan's mold manufacturing technology is still in the world's leading position. According to the industrial statistics of the Ministry of International Trade and Industry of Japan, there are about 10,000 mold production plants in Japan, of which more than 20% account for more than 91%. The Japanese mold industry is mainly small and medium-sized enterprises, mainly relying on specialized division of labor to complete high-quality mold design. machining. Due to the good division of labor in Japan, the overall manufacturing level of small and medium-sized mold enterprises is high, making the “Made in Japan†mold a symbol of brand and quality. In recent years, Japanese plastic molds, powder metallurgy molds, and die-casting molds have grown significantly, while stamping dies and forging dies have been relatively reduced. According to Luo Baihui, Japanese molds currently face five major problems - shortening delivery time, reducing manufacturing costs, improving mold quality and precision, insufficient labor, and meeting the challenges of Asian countries. In response to this situation, many mold manufacturers in Japan are actively expanding equipment investment. In terms of processing, a large number of unattended processing units are used, or online control is performed by a computer. In the design and manufacturing department, almost all CAD/CAE/CAM technologies are used for motion simulation analysis and DNC (direct digital control) processing. The development of mold technology is mainly to the development of high precision, high speed, long life, complexity, large scale, integration and high performance.
2) American mold industry
There are about 7,000 mold companies in the US, and more than 90% are small businesses with less than 50 people. Due to the high development of industrialization, the US mold industry has long been a mature high-tech industry and is in the forefront of the world. The US mold steel has achieved standardized production and supply. The CAD/CAE/CAM technology is widely used in mold design and manufacturing. The processing technology, inspection and testing are equipped with advanced equipment, and the development of large, complex, precise, long-life and high-performance molds has reached the leading level.
However, since the 1990s, the US economy has faced major adjustments and major changes in the post-industrial era, as well as strong international competition - from cost pressures, time pressures and competitive pressures.
3) German mold industry
Germany has always been known for its exquisite processing skills and the production of precision machinery and tools. Its mold industry also fully reflects this feature. For the complex industrial field of mold, after years of practical exploration, German mold manufacturers have formed a consensus: the whole industry must be coordinated, work together, tap the development potential, jointly promote the spirit of innovation, common technological progress, learn from each other, play well The overall advantage can achieve the success of the industry. In addition, in order to meet the needs of the rapid development of new products today, not only large companies have established new development centers in Germany, but also many small and medium-sized enterprises have done so, actively doing research and development work for customers. Germany has always been very active in research and has become an important foundation for its unbeaten success in the international market. In the fierce competition, the German mold industry has maintained a strong position in the international market for many years, and the export rate has been stable at around 33%.
According to the statistics of the German Machinery Manufacturers Association (VDMA) Tool and Mold Association, there are about 5,000 mold companies in Germany. In 2003, the value of German molds reached 4.8 billion euros. Among them, there are 90 (VDMA) member mold enterprises, and the output value of these 90 backbone mold enterprises accounts for 90% of the German mold production value.
4) Singapore mold industry
Singapore is a small country with a population of only 3 million. In the 1980s and 1990s, the government attached importance to and supported the development of precision molds, and introduced many policies to promote the rapid growth of the mold industry and promote the rapid development of Singapore's economy.
Singapore has more than 1,000 types of molds and precision processing related companies, with an annual output value of more than 4.5 billion yuan, which has a considerable influence and role in the Asian mold industry. There are more than 10 listed companies in the mold industry. More than 65% of the molds produced by Singapore are supplied for the electronics-related industry. The molds produced are not large, but they are all high-precision, high-level molds.
Singapore mold companies are mainly concentrated in semiconductor frames / packaging molds, metal stamping molds, plastic molds, silicone rubber molds and other fields.
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