A few days ago, Henan Yongdeng Aluminum Aluminium Processing Company's "Research and Development of Producing High-quality PS Plate Base Aluminum Sheets by Short-Flow Process" project won the second prize for scientific and technological progress in 2009 in Zhengzhou City. This project is a deep-processing technology of aluminum-magnesium-titanium light alloy material in the “high-tech field supported by the stateâ€, and is a major scientific and technological breakthrough project in Zhengzhou City. Based on the analysis of various production process flows of PS plate aluminum plate bases at home and abroad, and the study of the external quality and mechanical properties of the finished plate base, the aluminum processing company joined hands with Zhengzhou University in early 2006 to realize “production, learning, and researchâ€. In combination, a consensus was reached and a short process process was used to produce a high quality PS plate aluminum base production process. The purpose is to shorten the production process, increase production readiness and reduce energy consumption.
The process solves the problems of long process flow and high energy consumption in the traditional process of producing PS plate aluminum plate bases, filling the gap in the new technology field of direct plate casting of aluminum plates for domestic production of PS plates, and eliminating domestic PS plate aluminum plates. The surface defects of the base improved the quality of the domestic PS plate aluminum base. The main content of this project is: PS version of aluminum base strip material directly using electrolytic aluminum liquid continuous casting aluminum strip, the use of metallographic analysis, electronically controlled needles and other means to study the casting temperature, casting speed, casting area length, casting The effects of pressure, cooling water temperature, cooling water pressure, cast roll surface roughness, etc. on the surface quality and mechanical properties of PS plate aluminum base. The research of PS-based aluminum-based cold-rolling process mainly includes rolling speed, rolling force, inlet tension, outlet tension, cold rolling reduction, lubrication, and so on. Strip surface roughness control and profile control. The effects of temperature, speed, and pass rate of cold rolling and the uniformity of the structure on the black strip defects of the strip were studied to achieve effective control of black strip defects.
It is reported that after the project was industrialized, it partially replaced imported products and effectively saved foreign exchange output. However, when aluminum processing companies used electrolytic aluminum liquid casting to produce PS plate bases, the aluminum ingot remelting process was omitted, saving fuel costs. 260 RMB/ton, reduce burning loss by 1.6%, totaling RMB 200/ton, and saving 4.6 million yuan based on annual production of 10,000 tons. This project has solved the outstanding problems in the production of PS plate aluminum bases by direct casting and rolling with electrolytic aluminum liquid, realized the short flow and low energy consumption production of PS plate aluminum bases, thereby promoting the development of the aluminum alloy deep processing industry in Henan Province. Promote the use of electrolytic aluminum liquid casting production of aluminum-plastic composite pipe, curtain wall panels, air-conditioning foil, electronic foil and other product areas.
The company research and development of double servo precision automatia pipe cutting machine, suitable for all kinds of pipe material, and the soild pipe cutting, especially suitable for the mass production of the enterprise, the machine has high production efficiency, good rigity,high precision(make sure the error within 5 wire), one feed can cut more piece.The machine adopts PLC control, the most advanced double servo positioning system,hydraulic clamping feeding. Make up the previous machine of rust, bending the disadvantages of insufficient material, eliminate waste.
The machine has warning for borken blades/no material/remain material in insufficient, high production efficiency,and can achieve more than one machine management.The pipe cutting machine adopts the cross roller guide rail, with good rigidity, small rolling friction, long life, high precision etc.Vertical and horizontal drag plate with double feed servo system, a fast response, stable feeding. The Tube pipe cutting machine use special bearings steel cutter chip, easy and quick to change cutter.The mahcine can be divided into three side Chamfer Pipe Cutting Machine and od turning Steel Pipe Cutting Machine.
Pipe Cutting Machine,Taper Roller Bearing Machine,Bearing Ring Machine,Pipe Parting Machine
Shaoxing Sunfong Intelligent Equipment Inc. , https://www.zjsxsunfong.com