Chongqing Chi has successfully deployed MES to realize lean management of manufacturing sites

Chongqing 骋 骋 Light Auto Parts Co., Ltd. (hereinafter referred to as Chongqing Chi 骋) and Beijing Axter Technology Co., Ltd. (hereinafter referred to as Extech) have successfully cooperated in the MES manufacturing execution system, which marks the manufacturing unit of Chongqing Gallop Lean management of the production process, and the rapid transfer of process information to the production site, greatly improving the production efficiency of the manufacturing department.

Chongqing Chi has a well-known private enterprise in the manufacture of auto parts. It has a core technical team and a number of patents. It has been rated as one of the top ten best suppliers by Changan Group, Hafei Group and Changhe Group. As a leading manufacturing enterprise in Chongqing, Chongqing Chi has continuously adjusted its industrial structure to improve its market competitiveness. For a long time, managers have taken product R&D, production management, quality and sales as the core source of enterprise development. With the changes in the market structure, Chongqing Chi has continuously optimized its business processes to ensure accelerated production and quality management. Enterprise managers have successively applied ERP and other informatization means to improve the business processing speed of each department. However, for the BOM, planning, scheduling, inventory, materials and personnel management of the production site, an appropriate information system platform is needed for cross-department and multi-data management. After comparing the technical advantages, program feasibility and service capabilities of many information service providers at home and abroad, we finally chose to use Extech's “ExtechMES Lean Manufacturing Planning Execution System” as the core infrastructure platform to deploy Chongqing 骋 MES “Production Execution System”. ".

The managers of Chongqing Gallops attached great importance to this MES cooperation project, and established a project team to actively cooperate with Extech technicians. The two sides have conducted in-depth exchanges, carefully analyzed the needs and existing problems of various business departments, and relied on Extech's MES solution to make a gradual adjustment based on the overall business model of Chongqing Chi. It is finally determined that the MES application scope covers the stamping workshop, welding workshop, over-welding workshop, door workshop, stabilizer bar workshop, metalworking workshop, assembly shop, warehouse, technical center, human resources and other departments, aiming to apply MES to clear business data between these departments. Speed ​​up file processing and establish collaborative data management with ERP.

After the joint efforts of the project team members of both parties, the Chongqing MES system was successfully put into operation within the scheduled time. Its advantages are significant, mainly reflected in the technical center to maintain process resources and share to other departments, greatly reducing the information transmission error rate. Quickly deploy the daily, weekly, monthly and quarterly production plans of the workshop through MES, and accurately monitor and schedule them. These data can be visually displayed to the production managers and team operators of the first line, and the production operation platform can be used to query the production tasks. , report labor and related process documents, query of working hours performance; and combined with electronic signage to achieve paperless office on-site, reduce manual orders, statistics and other links. The collaborative management of MES and ERP reduces the workload of the library management personnel and enhances the real-time and accuracy of the inventory accounting data. Quality management is an extremely important part of Chongqing's business process. The application of MES has established a complete and effective quality inspection process, using patrol inspection, quality alarm and other programs to help managers find out the abnormal production quality in a timely manner. Production performance data has always been the necessary information to improve the enthusiasm of staff. MES helps front-line operators to keep track of their work progress, performance and returns, while facilitating management personnel to review, count and calculate production costs.

General Manager of Chongqing Chiyu said that the MES manufacturing execution system cooperated with Extech in the acceleration of the development of information technology, so that we really feel his value. In the workshop, the production tasks are planned, and the intuitive data is placed in front of the managers, which promotes the improvement of management awareness and production rhythm control. Inventory, production information, data statistics, and personnel performance are clear at a glance. The successful application of MES helped Chongqing Chichi achieve the goal of lean production management at the manufacturing site.

About Extech MES Lean Manufacturing Execution Planning System

ExtechMES provides optimized management of all production activities from production orders to product completions, using timely and accurate information collection to guide, initiate, respond to and document the production activities of the plant, enabling rapid response to changes in conditions and reducing non-value added Activities, transparency and efficiency of the plant's operations. ExtechMES can not only improve the return on investment of equipment, but also help to deliver goods on time, speed up inventory turnover, improve the performance of revenue and cash flow, and help the quality of products and continuous improvement, and maximize customer satisfaction. Enhance the brand image and core competitiveness of the company. ExtechMES includes DNC distributed CNC management and MDC manufacturing data acquisition.

About Extech

Extech (Beijing Axter Technology Co., Ltd.) was born in Tsinghua University in 1994. It is a leading industrial software company controlled by Tsinghua University and focusing on China's manufacturing information technology leading technology and quality services. With CAD/CAPP/PLM/MPMS/MES/QMS/MRO all independent intellectual property products, it can provide manufacturing enterprises with digital manufacturing overall solutions from product design, process, manufacturing to quality, maintenance and management.